FLEXlight

item number

100 05 000

consists of:

Cable drum for max. 180 m curing cable

• Stainless steel frame
• Cable velocity 5 – 150 cm/min (max. 250 cm/min) controllable via control panel with PLC
• Cantilever with deflection pulley to ensure minimum bending radius of the cable
• Emergency operation via hand crank in case of power failure
• Control case with PLC for drum control
• Emergency operation without PLC possible with manual control

Curing cable

• Hybrid cable 48-wire plus coax, plug assembly on both sides
• Temperature-resistant cable up to 110 °Celsius (briefly 130 °C)

Energy supply

• Central feeding point according to VDE three-phase current 400 V / 32 A

UVA ignition system

• Ignition control and fuse protection of load circuits for max. 6 lamps ea. 400 W

PLC

• Software machine control and measuring data acquisition
• External analysis via USB stick transfer
• Video signal (analogue, digital)
• Detachable control case

Light source from DN 150

• Light source chain for 6 UVA lamps
• Navigation of 90° bends at bend radius ≥ 3 x DN, core diameter 82 mm
• 6 pcs UVA lamps 400 Watt, type: IMS Pipe Technology

Temperature-resistant colour camera in aluminium housing
Camera control integrated in cable drum
Tablet – PC (016 54 060) with video recording software
Basic end can set (DN 150-300/6“-12”)
Deflection rollers set for curing cable
Ratchet straps and pull-in belts

FLEXlight

item number

100 05 000­

• Cable drum for max. 180 m curing cable
  – Stainless steel frame
  – Cable velocity 5 – 150 cm/min (max. 250 cm/min) controllable
  via control panel with PLC
  – Cantilever with deflection pulley to ensure minimum bending
  radius of the cable
  – Emergency operation via hand crank in case of power failure
  – Control case with PLC for drum control
  – Emergency operation without PLC possible with manual control
• Curing cable
  – Hybrid cable 48-wire plus coax, plug assembly on both sides
  – Temperature-resistant cable up to 110 °Celsius (briefly 130 °C)
  – Cable length min. 120 m
  – Cable lengths vary between 120 and 130 m and are measured
  upon delivery and additional lengths > 120 m are charged
• Energy supply
  – Central feeding point according to VDE three-phase current
  400 V / 32 A
  – Main switch
  – Circuits fuse-protected
• UVA ignition system
  – Ignition control and fuse protection of load circuits for max.
  6 lamps ea. 400 W
  – Preselection switch (PLC/emergency operation)
  – Power monitoring per lamp
  – ON/OFF pushbutton per lamp
  – EMERGENCY OFF for lamps and cable drum
• PLC
  – Software machine control and measuring data acquisition
  – The software is used for system control and automatic recording
  of all relevant quality data
  – External analysis via USB stick transfer
  – Video signal (analogue, digital)
  – Detachable control case
  – program for tightness test (according to EN 1610 and additional
  European standards incl. printable protocol)
  – The following data is recorded:
  Position data, Liner data and other construction site data /
  Date and time / Liner internal pressure / Distance /
  Velocity of light source / Temperature of air in Liner at
  light source (via PT100) / Surface temperature
  (pyrometer) / Error messages
• Light source from DN 150
  – Light source chain for 6 UVA lamps
  – Navigation of 90° bends at bend radius ≥ 3 x DN,
  core diameter 82 mm
  – Smallest diameter of light source with wheels retracted
  110 mm, including camera mount
  – Sensor for air temperature measurement (PT100)
  – 2 surface temperature measuring device (pyrometer)
  – 32 pcs. dual wheels, spring-cushioned, plug-in type for DN 150
  (28 pcs + 4 spares)
  – 32 pcs. dual wheels, spring-cushioned, plug-in type for
  DN 200 / DN 225 (28 pcs + 4 spares)
  – 32 pcs. dual wheels, spring-cushioned, plug-in type for
  DN 250 (28 pcs + 4 spares)
  – 32 pcs. dual wheels, spring-cushioned, plug-in type for
  DN 300 / DN 350 / DN 375 / DN 400
  (28 pcs + 4 spares)
  – 20 pcs. single wheels, spring-cushioned, screw type for
  camera head (16 pcs + 4 spares)
  – non-centric light source position from > DN 400
• 6 pcs UVA lamps 400 Watt, type: IMS Pipe Technology
• Temperature-resistant colour camera in aluminium housing
  – PAL signal, Fix focus, light control
• Camera control integrated in cable drum with following
  electronic components:
  – Power supply
  – Video equipment with 75 Ohm
  – Video isolating amplifier A/optocoupler
  – Video signal output (analogue, PAL, coaxial)
• Tablet – PC (016 54 060) with video recording software
  – 10,1″ (25,65 cm) multitouch display
  – multitouch display suitable for operation with gloves
  – operating system: Windows 8.1 Pro
  – software for recording and playback of the video signal
  – 4 GB main memory
  – 128 GB EMMC energy-saving flash memory
  – Micro-SD card slot to 2 TB
  – WLAN, Bluetooth, GPS/GLONASS, RFID
  – USB 2.0
  – Audio 3.5 mm
  – Micro-USB charger connection
  – protected against dirt and splash water according to IP65
  – 20 months warranty (excluded battery)
  – MIL spec drop resistance
  – W 269 x H 180.7 x D 12.5 mm/W 10.6″ x H 7.1″ x D 0.5″
  – approx. 758 g weight
• Basic end can set (DN 150-300/6“-12”)
  Consisting of stainless steel with retaining ring
  – 2 end cans for DN 150-180/6“-7“
  – 1 end can for DN 200/8”
  – 1 end can for DN 250/10”
  – 1 end can for DN 300/12”
  – 2 Venturi nozzles (1 required/1 reserve)
  – 3 Venturi nozzles (2 required/1 reserve)
  – 3 nozzle holder with ring bolt (2 required/1 reserve)
  – 2 adapter for compressor connection (also usable as adapter
  for Storz 52-C)
  – pressure measuring hose 10 m/33 ft
• Connections:
  – 1 connector for air pump (Storz 75-B; connection of compressor
  via adapter possible)
  – 1 connector for the pressure measuring hose
• Deflection rollers set for curing cable
  – 2 deflection rollers for the UV curing cable with suitable diameter
• Ratchet straps and pull-in belts
  – 6 ratchet straps up to DN 300/12”
  – 6 ratchet straps from DN 300/12”
  – 1 pull-in belt up to DN 300/12”
  – 1 pull-in belt DN 300-600/12”-24”
  – 1 pull-in belt DN 600/24”

This product is also available for rental…