UV 12000

item number

100 10 000

consists of:

Cable reel

• for 200 m/656 ft curing cable (max. 230 m/755 ft cable length
  possible)
• stainless steel chassis
• cable reel speed 0.055-4.0 m/min, controllable via PLC/PC
• extension arm with deflection roller to ensure minimum bending
  radius of the cable
• emergency operation via hand crank in case of power failure
• tensile force measurement

Curing cable

• hybrid cable assembled with plugs at both ends
• temperature resistant cable up to 150 °C/302 °F

Power supply

• central supply point according to VDE

UVA-ignition system (switching cabinet)

• ignition control and protection of load circuit for 12 bulbs

Control unit

• industrial control with 22″ touch panel, incl. required wiring and
  interface for connection to the curing system
• software, machine control, measurement data acquisition and
  evaluation
• software for system control and recording of all relevant quality
  data
• software to read out data with an external PC (Windows)

Light source from DN 150/6″

• Light source chain for 8 UVA lamps
• Navigation of 90° bends at bend radius ≥ 3 x DN, core diameter
  82 mm
• 8 pcs UVA lamps 400 Watt, type: IMS Pipe Technology

Light source 8 x 1000 W

• 4 trolleys for 2 UVA lamps (1000 W) each, with spring-mounted
  wheels
• 8 UVA lamps 1000 W

Temperature resistant color camera in aluminum housing
Basic end can set (DN 150-600/6″-24″)
Deflection rollers set for curing cable
Ratchet straps and pull-in belts

UV 12000

item number

100 10 000

• Cable reel
  – for 200 m/656 ft curing cable (max. 230 m/755 ft cable length
  possible)
  – stainless steel chassis
  – cable reel speed 0.055-4.0 m/min, controllable via PLC/PC
  – extension arm with deflection roller to ensure minimum
  bending radius of the cable
  – all connections are hard-wired
  – emergency operation via hand crank in case of power failure
  – tensile force measurement
• Curing cable
  – hybrid cable assembled with plugs at both ends
  – temperature resistant cable up to 150 °C/302 °F
  – 200 m/656 ft cable length, if desired, up to 230 m/755 ft
  possible
  – cable lengths vary, cable is measured during hand-over, extra
  lengths > 200 m/656 ft will be invoiced
• Power supply
  – central supply point according to VDE
  – main switch
• UVA-ignition system (switching cabinet)
  – ignition control and protection of load circuit for 12 bulbs
  – lamp wattage selectable/dimmable between 400-650 W
  and 800-1000 W (max. 2000 W) per lamp
  – current control and power measurement per bulb
  – emergency stop for bulbs and cable reel, ON-OFF and
  speed control for cable reel
  – all connections are hard-wired
  – PLC panel (10”)
  – Switch for emergency operation and status display
  for each lamp at the switching cabinet (in case of PLC failure)
• Control unit
  – industrial control with 22″ touch panel, incl. required
  wiring and interface for connection to the curing system
  – software, machine control, measurement data acquisition and
  evaluation
  – software for system control and recording of all relevant quality
  data
  – software to read out data with an external PC (Windows)
  – data export by USB or network as PDF-document (without
  possibility of data alteration)
  – Software for data reading must be installed on PC (Windows)
  – The following data are recorded:
  sewer pipe section data and Liner data / date and time /
  internal pressure of the Liner / distance / speed of the
  light source / air temperature inside the Liner at the
  light source (via sensor) / surface temperature
  (via IR-sensor) / error messages /lamp performance
  – remote service software
  – W-LAN interface
  – program for tightness test (according to EN 1610 and additional
  European standards incl. printable protocol)
  – lamp operating hours counter per lamp
• Light source from DN 150/6″
  – Light source chain for 8 UVA lamps
  – Navigation of 90° bends at bend radius ≥ 3 x DN, core
  diameter 82 mm
  – Smallest diameter of light source with wheels retracted
  110 mm, including camera mount
  – Sensor for air temperature measurement (PT100)
  – 2 surface temperature measuring device (pyrometer)
  – 40 pcs. dual wheels, spring-cushioned, plug-in type for DN 150
  (36 pcs + 4 spares)
  – 40 pcs. dual wheels, spring-cushioned, plug-in type for DN 200 /
  DN 225 (36 pcs + 4 spares)
  – 40 pcs. dual wheels, spring-cushioned, plug-in type for DN 250
  (36 pcs + 4 spares)
  – 40 pcs. dual wheels, spring-cushioned, plug-in type for DN 300 /
  DN 350 / DN 375 / DN 400 (36 pcs + 4 spares)
  – 20 pcs. single wheels, spring-cushioned, screw type for camera
  head (16 pcs + 4 spares)
  – non-centric light source position from > DN 400
  – Length: 3150 mm / 10,3 ft, weight 13 kg, diameter without
  wheels: 85 mm / 3,4”
  – 8 pcs UVA lamps 400 Watt, type: IMS Pipe Technology
• Light source 8 x 1000 W
  – 4 trolleys for 2 UVA lamps (1000 W) each, with spring-mounted
  wheels for ID 500 to ID 1000. ID 800-1000 with wheel set for
  ID 800
  – first trolley with 2 UVA lamps and bracket for curing camera,
  PT 100 and IR sensor
  – three other trolleys with coupling and socket.
  – Wheels, spring-mounted, plug-in type for DN 500 / DN 550
  (32 pcs + 2 pcs reserve)
  – Wheels, spring-mounted, plug-in type for DN 600 / DN 650
  (32 pcs + 2 pcs reserve)
  – Wheels, spring-mounted, plug-in type for DN 700 / DN 750
  (32 pcs + 2 pcs reserve)
  – Wheels, spring-mounted, plug-in type for DN 800 to DN 1000
  (32 pcs + 2 pcs reserve)
  – 8 UVA lamps 1000 WTrolley 1:
  Weight: 13 kg, lenght: 1040 mm / 3,4 ft, diameter DN 500:
  440 mm / 17,4“
  Wagen 2-4:
  Weight: 13 kg, lenght: 1210 mm / 4 ft, diameter DN 500:
  440 mm / 17,4“
• Temperature resistant color camera in aluminum housing
  – PA- signal, fixed focus, light control
  – camera control
  – video output (analogue, PAL, coaxial)
• Basic end can set (DN 150-600/6″-24″)
  Consisting of stainless steel with retaining ring
  – 2 end cans for DN 150-180/6″-7″
  – 1 end can for DN 200/8″
  – 1 end can for DN 250/10″
  – 1 end can for DN 300/12″
  – 1 end can for DN 400/16″
  – 1 end can for DN 500/20″
  – 1 end can for DN 600/24″
  – 2 Venturi nozzles for curing cable (1 required/1 reserve)
  – 3 Venturi nozzles for rope of the winch (2 required/1 reserve)
  – 3 nozzle holder with ring bolt (2 required/1 reserve)
  – 2 adapter for compressor connection (also usable as adapter
  for Storz 52-C)
  – pressure measuring hose 10 m/33 ft
• Connections:
  – 1 connector for Storz 75-B. Connection of compressor via
  adapter possible)
  – 1 connector for the pressure measuring hose
• Deflection rollers set for curing cable
  – 2 deflection rollers for the UV curing cable with suitable diameter
• Ratchet straps and pull-in belts
  – 6 ratchet straps up to DN 300/12”
  – 6 ratchet straps from DN 300/12”
  – 1 pull-in belt up to DN 300/12”
  – 1 pull-in belt DN 300-600/12”-24”
  – 1 pull-in belt DN 600/24”

This product is not available for rental at the moment.