UV 1200

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UV 12000

item number

100 10 000

consists of:

Cable reel

  • for 200 m/656 ft curing cable (max. 230 m/755 ft cable length
    possible)
  • stainless steel chassis
  • cable reel speed 0.055-4.0 m/min, controllable via PLC/PC
  • extension arm with deflection roller to ensure minimum bending
    radius of the cable
  • emergency operation via hand crank in case of power failure
  • tensile force measurement

Curing cable

  • hybrid cable assembled with plugs at both ends
  • temperature resistant cable up to 150 °C/302 °F

Power supply

  • central supply point according to VDE

UVA-ignition system (switching cabinet)

  • ignition control and protection of load circuit for 12 bulbs

Control unit

  • industrial control with 22″ touch panel, incl. required wiring and
    interface for connection to the curing system
  • software, machine control, measurement data acquisition and
    evaluation
  • software for system control and recording of all relevant quality
    data
  • software to read out data with an external PC (Windows)

Light source from DN 150/6″

  • Light source chain for 8 UVA lamps
  • Navigation of 90° bends at bend radius ≥ 3 x DN, core diameter
    82 mm
  • 8 pcs UVA lamps 400 Watt, type: IMS Pipe Technology

Light source 8 x 1000 W

  • 4 trolleys for 2 UVA lamps (1000 W) each, with spring-mounted
    wheels
  • 8 UVA lamps 1000 W

Temperature resistant color camera in aluminum housing
Basic end can set (DN 150-600/6″-24″)
Deflection rollers set for curing cable
Ratchet straps and pull-in belts

UV 12000

item number

100 10 000

  • Cable reel
    – for 200 m/656 ft curing cable (max. 230 m/755 ft cable length
    possible)
    – stainless steel chassis
    – cable reel speed 0.055-4.0 m/min, controllable via PLC/PC
    – extension arm with deflection roller to ensure minimum
    bending radius of the cable
    – all connections are hard-wired
    – emergency operation via hand crank in case of power failure
    – tensile force measurement
  • Curing cable
    – hybrid cable assembled with plugs at both ends
    – temperature resistant cable up to 150 °C/302 °F
    – 200 m/656 ft cable length, if desired, up to 230 m/755 ft
    possible
    – cable lengths vary, cable is measured during hand-over, extra
    lengths > 200 m/656 ft will be invoiced
  • Power supply
    – central supply point according to VDE
    – main switch
  • UVA-ignition system (switching cabinet)
    – ignition control and protection of load circuit for 12 bulbs
    – lamp wattage selectable/dimmable between 400-650 W
    and 800-1000 W (max. 2000 W) per lamp
    – current control and power measurement per bulb
    – emergency stop for bulbs and cable reel, ON-OFF and
    speed control for cable reel
    – all connections are hard-wired
    – PLC panel (10”)
    – Switch for emergency operation and status display
    for each lamp at the switching cabinet (in case of PLC failure)
  • Control unit
    – industrial control with 22″ touch panel, incl. required
    wiring and interface for connection to the curing system
    – software, machine control, measurement data acquisition and
    evaluation
    – software for system control and recording of all relevant quality
    data
    – software to read out data with an external PC (Windows)
    – data export by USB or network as PDF-document (without
    possibility of data alteration)
    – Software for data reading must be installed on PC (Windows)
    – The following data are recorded:
    sewer pipe section data and Liner data / date and time /
    internal pressure of the Liner / distance / speed of the
    light source / air temperature inside the Liner at the
    light source (via sensor) / surface temperature
    (via IR-sensor) / error messages /lamp performance
    – remote service software
    – W-LAN interface
    – program for tightness test (according to EN 1610 and additional
    European standards incl. printable protocol)
    – lamp operating hours counter per lamp
  • Light source from DN 150/6″
    – Light source chain for 8 UVA lamps
    – Navigation of 90° bends at bend radius ≥ 3 x DN, core
    diameter 82 mm
    – Smallest diameter of light source with wheels retracted
    110 mm, including camera mount
    – Sensor for air temperature measurement (PT100)
    – 2 surface temperature measuring device (pyrometer)
    – 40 pcs. dual wheels, spring-cushioned, plug-in type for DN 150
    (36 pcs + 4 spares)
    – 40 pcs. dual wheels, spring-cushioned, plug-in type for DN 200 /
    DN 225 (36 pcs + 4 spares)
    – 40 pcs. dual wheels, spring-cushioned, plug-in type for DN 250
    (36 pcs + 4 spares)
    – 40 pcs. dual wheels, spring-cushioned, plug-in type for DN 300 /
    DN 350 / DN 375 / DN 400 (36 pcs + 4 spares)
    – 20 pcs. single wheels, spring-cushioned, screw type for camera
    head (16 pcs + 4 spares)
    – non-centric light source position from > DN 400
    – Length: 3150 mm / 10,3 ft, weight 13 kg, diameter without
    wheels: 85 mm / 3,4”
    – 8 pcs UVA lamps 400 Watt, type: IMS Pipe Technology
  • Light source 8 x 1000 W
    – 4 trolleys for 2 UVA lamps (1000 W) each, with spring-mounted
    wheels for ID 500 to ID 1000. ID 800-1000 with wheel set for
    ID 800
    – first trolley with 2 UVA lamps and bracket for curing camera,
    PT 100 and IR sensor
    – three other trolleys with coupling and socket.
    – Wheels, spring-mounted, plug-in type for DN 500 / DN 550
    (32 pcs + 2 pcs reserve)
    – Wheels, spring-mounted, plug-in type for DN 600 / DN 650
    (32 pcs + 2 pcs reserve)
    – Wheels, spring-mounted, plug-in type for DN 700 / DN 750
    (32 pcs + 2 pcs reserve)
    – Wheels, spring-mounted, plug-in type for DN 800 to DN 1000
    (32 pcs + 2 pcs reserve)
    – 8 UVA lamps 1000 WTrolley 1:
    Weight: 13 kg, lenght: 1040 mm / 3,4 ft, diameter DN 500:
    440 mm / 17,4“
    Wagen 2-4:
    Weight: 13 kg, lenght: 1210 mm / 4 ft, diameter DN 500:
    440 mm / 17,4“
  • Temperature resistant color camera in aluminum housing
    – PA- signal, fixed focus, light control
    – camera control
    – video output (analogue, PAL, coaxial)
  • Basic end can set (DN 150-600/6″-24″)
    Consisting of stainless steel with retaining ring
    – 2 end cans for DN 150-180/6″-7″
    – 1 end can for DN 200/8″
    – 1 end can for DN 250/10″
    – 1 end can for DN 300/12″
    – 1 end can for DN 400/16″
    – 1 end can for DN 500/20″
    – 1 end can for DN 600/24″
    – 2 Venturi nozzles for curing cable (1 required/1 reserve)
    – 3 Venturi nozzles for rope of the winch (2 required/1 reserve)
    – 3 nozzle holder with ring bolt (2 required/1 reserve)
    – 2 adapter for compressor connection (also usable as adapter
    for Storz 52-C)
    – pressure measuring hose 10 m/33 ft
  • Connections:
    – 1 connector for Storz 75-B. Connection of compressor via
    adapter possible)
    – 1 connector for the pressure measuring hose
  • Deflection rollers set for curing cable
    – 2 deflection rollers for the UV curing cable with suitable diameter
  • Ratchet straps and pull-in belts
    – 6 ratchet straps up to DN 300/12”
    – 6 ratchet straps from DN 300/12”
    – 1 pull-in belt up to DN 300/12”
    – 1 pull-in belt DN 300-600/12”-24”
    – 1 pull-in belt DN 600/24”
103 21 000 End can DN 700/28“
103 22 000 End can DN 800/32“
103 23 000 End can DN 900/36“    2-part
103 24 000 End can DN 1000/40“  2-part
103 25 000 End can DN 1200/48“  3-part
103 26 000 End canDN 1500/60“   3-part
103 33 000 End can egg-shaped section 300/450 12“/18“
103 34 000 End can egg-shaped section 400/600 16“/24“
103 35 000 End can egg-shaped section 500/750 19“/30“
103 36 000 End can egg-shaped section 600/900 24“/36“
103 37 000 End can egg-shaped section 700/1050 28“/42“
103 38 000 End can egg-shaped section 800/1200  32“/48“
2-piece
102 02 000 Light source extension DN 200 – 400/8“ – 16“
(lamps 9 – 12)
102 03 501 Replacement lamp 1000 Watt
105 03 000 Foil rack for protection foil
104 01 000 Pulling winch for the light train
104 02 000 Hydraulic winch Type IMS 4,5t
104 99 000 Steel tube support and deflection rollers
105 19 000 Additional UV curing cable 1000 W per meter
006 00 044 Instruction and training for the operators
(per day)
105 24 000 Replacement IMS UV-curing system camera
102 06 000 Light core Kasro
105 28 000 Curing inspection camera
xxx xx xxx Compactor
xxx xx xxx Compressor

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